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Operations Manager — Allmine Paving / Tamko

Full plant accountability for safety, quality, production, cost, and people. Built and deployed the operational-AI playbook that later scaled to corporate.

year
2022 — 2024
status
delivered
stack
Plant operations · Real-time analytics · AI PID tuning · SCADA digital twin · Power Apps + AI · Six Sigma

The role

Joined as Quality and Raw Materials Manager. Promoted to Operations Manager — end-to-end plant accountability for safety, quality, production, cost, and people. Promoted again, this time out to corporate as AI & Six Sigma Lead — two moves in roughly three years.

What I shipped

  • Real-time process analytics on the floor. Cut process waste materially.
  • AI-tuned PID control on loops that had been hand-tuned for years.
  • AI-assisted shift hand-offs that eliminated minutes of manual handover every shift.
  • SCADA-driven digital-twin monitoring that reduced unplanned downtime.
  • Safety record sustained across the tenure.

The pattern

Every one of these shipped the same way: instrument the process, feed the model the right signal, engineer the human workflow around what the model could actually do. The interesting part was never the model — it was operators trusting a new control loop enough to leave it alone.

Why it earned the corporate role

Tamko corporate watched a single subsidiary go from “we should probably do something with AI” to documented operational impact on the back of a small set of focused integrations. Scaling that playbook across nine plants is the current job. Specific dollar and percent figures stay in internal documents; happy to walk through them in person.